Sunday, June 23, 2019

Painting Toys


Painting Toys The past couple of days have been enlightening for me.  I am a very much anti painting my toys.  I don’t believe wood should be painted.  Let the natural beauty show.  Despite my encouragement to not paint the police car my son still wanted to paint it.  I cringed the entire time and showed him so proper techniques and allowed him to use a “good” brush.  I did put a stop to him adding windshield wipers.  After all my cringing and some helicopter parenting it turned out decent.  The second experience was a package I got from a member of the club.  We shared some plans and he sent me one of the plans he modified.  He added a camper to the mini.  He painted the fenders and honestly I like it.
Now I am faced with a dilemma, to paint or not to paint.  I will still use wood to add color. That is part of this year’s projects.  This year, I might include some painting days for people to paint toys for charity this year.



Sunday, June 16, 2019

Build and Grow Planes

  The next set of toys in the build and grow series is the planes.  I had a lot of fun designing them.  As usual, they were a lot bigger in my mind than in real life.  They were a lot of fun to build even though they were on the smaller side.  I had to make some concessions with my design criteria.  I needed to introduce some nonstandard thicknesses.  The wings just did not look good on ¾” material so I reduced it down to 5/16” but ¼” will also work. 
There are four different planes and I will go into each one and some of the difficulties and things that I liked about them.  They all had all there difficult parts and it was fun working through them.  There are a couple of things that I did different with this design.  First was that I printed the patterns on card stock so that I could trace the patterns on the wood.  The second is that I am batching several of them out in different woods.
The Helicopter
It seems like a pretty basic design until I realized the cuts on two faces and the holes that I needed to drill.  So I marked out the pattern and the holes on the body.  Cut all the lines from both directions leaving about ¼” between the two cuts so that I do not have to tape the part back on.  After the body was cut out, I finished the cuts on the sides.
The next challenge was the small parts.  I realize quickly that there were a lot of parts that I was not comfortable cutting on the table saw or chop saw. I used the band saw a lot on these parts. I am now looking into an 1/8” blade for the band saw.  The skids on the landing platform I changed after I cut them out.  They were originally going to be doweled.  They are no longer that way.  There really was no reason to do so because it is face grain to face grain bond.  I also have widened them a little from the original design.


The Jet
This is pretty much a scroll saw and sanding operation.  There are small pieces but I liked how well it came out.  It is definitely the easiest of the planes to make.







The Bi-Plane.
This was another project where it was helpful to have the band saw around.  The only thing that I needed to keep together was the wings. I drilled the top and bottom wings strut holes taped together since I was making 12 of them.  I marked the top and bottom of each.  That face was sanded after everything was assembled.




The Prop Plane
This one was modeled after the first plane that I did.  The wings have a 5 degree tilt on them.  I was pretty confident that this plane would not be a huge problem.  I did the same thing with the multiple cuts as I did on the helicopter body.  I then cut the taper on the bottom.  When it came to putting the groove for the wings in, I had a problem.  The part was much smaller than the original design.  I needed some way to cut this groove safely.  I used a miter gauge and a sacrificial extension.  Looking back, I should have put the five degree angle on the extension.  I had a problem keeping the bottom flat because it was small and liked to rotate.  This did not give me a consistent groove depth over the part.
I liked how they turned out.  I was different using harder woods of half of them.  This is why I was grateful for the band saw.  I could do them with the scroll saw, but it would have taken a lot longer.

Build and Grow Boats



I will have to admit, these are not as exciting of a build as the planes. They were fun to build and will be just as fun to play with.  I made 12 of each of these; half were out of poplar and half other woods.  I did have to bring in 1/2" thick lumber to make the proportions look correct.

Tug Boat
This is a smaller version of the original one that I have made in the past.  I incorporated the cutout of the deck to be the top of the cabin.  Hardest part was the small pieces which I use the band saw and the sander to safely cut.







The Rescue Boat
The hardest part of this boat was the cabin.  I wanted the front to be tapered and that was easy.  The problem was cutting both the top and bottom so they had the same radius but one was flat and tapered on the top.  I think they came out and looking good.  I did screw up the color mixes on the hard woods but it turned out.





The Ferry
This is the boat where all the learning happened. The design was not all that difficult.  The waterwheel was the part that caused some thought on assembly and materials. I learned that all dowels are not the same.  I purchased a dowel that did not have all straight grain.  part of it had the grain at about a 60 degree angle.  Normally this would not create a problem, but the dowel is not supported through its length.  When putting the other side of the waterwheel on it would break the dowel.  The other problem with the dowels was the inconsistent diameter.  The thicker ones would split the waterwheel.  After all this I like the way they turned out.